T - Clock Inspection

T-Clock Item What to Check What to Look for Check List
T -- Tires & Wheels
Tires Condition Tread depth, Wear, Weathering, Evenly seated, Bulges, Imbedded objects Front Rear
Air Pressure Check when cold, Adjust to load / speed Front Rear
Wheels Spokes Bent, Broken, Missing, Tension, Check at top of wheel "ring" - OK, "thud" - Loose spoke Front Rear
Cast Cracks, Dents Front Rear
Rims Out of round/true = 5mm, Spin wheel, Index against stationary pointer Front Rear
Bearings Grab top and bottom of tire and flex, No growl when spinning Front Rear
Seals Cracked, Cut or torn, Excessive grease on outside, Reddish-brown around outside Front Rear
C -- Controls
Levers Condition Broken, Bent, Cracked, Mounts tight, Ball ends on levers    
Pivots Lubricated    
Cables Condition Frayed, Kinks, Lubrication ends and length    
Routing No interference or pulling steering head, Suspension, no sharp angles, Wire looms in place    
Hoses Condition Cuts, Cracks, Leaks, Bulges, Chaffing, Deterioration    
Routing No interference or pulling steering head, Suspension, No sharp angles, Wire looms in place    
Throttle Operation Moves freely, Snaps closed, No revving    
L -- Lights
Battery Condition Terminals, Clean and tight, Electrolyte level, Held down securely    
Vent Tube Not Kinked, Routed properly, Not plugged    
Lenses Condition Cracked, Broken, Secure, Mounted, Excessive condensation    
Reflectors Condition Cracked, Broken, Secure, Mounted    
 

Wiring

Condition Fraying, Chaffing, Insulation    
Routing Pinched, No interference or pulling at steering head or suspension, Wire looms and ties in place, Connectors tight and clean    
 

Headlamp

Condition Cracks, Reflector, Mounting and adjustment system    
Aim Height and Right/Left    
O -- Oil
Levels Engine Oil Check warm on center stand, Dipstick, Sight glass    
Hypoid Oil Transmission, Rear drive, Shaft    
Hydraulic Fluid Brakes, Clutch, Reservoir or sight glass    
Coolant Reservoir and/or coolant recovery tank - COOL only    
Fuel Tank or Gauge    
Leaks Engine Oil Gasket, Housing, Seals    
Hypoid Oil Gaskets, Seals, Breathers    
Hydraulic Fluid Hoses, Master cylinders, Calipers    
Coolant Radiator, Hoses, Tanks, Fittings    
Fuel Lines, Fuel taps, Carburetors    
C -- Chassis
Frame Condition Cracks at gussets, Accessory mounts, Look for paint flaking    
Steering Head Bearings No detent or tight spots through full travel, Raise front wheel and check for play by pulling/pushing forks    
Swing Arm/Bushings/ Bearings Raise rear wheel and check for lay by pulling/pushing swing arm    
Suspension Forks Smooth travel, Equal air pressure/damping anti-dive setting Left Right
Shocks Smooth travel, Equal air pressure/damping settings, Linkage moves freely and is lubricated Left Right
Chain or Belt Tension Check tightest point    
Lubrication Side plates when hot NOTE: DO NOT Lubricate Belts    
Sprockets Teeth not hooked, Securely mounted    
Fasteners Threaded Tight, Missing bolts, Nuts    
Clips Broken, Missing    
Cotter Pins Broken, Missing    
K -- Kickstand
Centerstand Condition Cracks, Bent    
Retention Springs in place, Tension to hold position    
Sidestand Condition Cracks, Bent, (Safety cut-off switch or pad if equipped)    
Retention Springs in place, Tension to hold position